Certification Course in EV Battery Pack Design & BMS Protection Modeling
This certification course is designed to equip learners with a comprehensive understanding of electric vehicle (EV) battery pack design, modeling, and protection systems.
Participants will explore key concepts including cell selection, electrical and thermal design & management, mechanical analysis, ev battery pack assembly, and modeling. Further, BMS protection strategies, & fault analysis using MATLAB Simscape are also covered in depth.
Through practical simulations and real-world calculations, the course aims to build strong foundational and application-level skills essential for modern EV battery system development.
By the end, learners will be able to design, evaluate, and optimize battery packs with integrated BMS for enhanced performance, safety, and lifecycle efficiency.
Course Curriculum
Welcome to the Course!
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Module 1: Battery Parameter Analysis and Health Estimation
Module 2: EV Battery Selection, Chemistry, and Pack Design
Module 3: Electrical Design & Material Considerations for EV Battery Packs
Module 4: Mechanical Design of EV Battery Packs
Module 5: Thermal Principles & Heat Transfer in EV Battery Packs
Module 6: Thermal Design & Management of EV Battery Packs
Module 7: Battery Pack Assembly & Testing
Module 8: Battery Pack Calculations
Module 9: Battery Pack Modeling Using MATLAB
Module 10: Battery & Battery Management System Essentials for EV Systems
Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK
DIY Project:
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Student Ratings & Reviews
Hardware & Software Required
Hardware: Minimum: 8 GB RAM, Quad-Core Processor, and 50 GB of free disk space
Software: MATLAB/Simulink (for BMS simulation)
DIY Projects Included
Project 1: BMS and Battery Protection Systems – Modeling & Analysis
The increasing demand for efficient and reliable battery systems has made Battery Management Systems (BMS) a critical component in modern energy storage solutions. This project focuses on understanding and analyzing various battery protection mechanisms, modeling their effectiveness, and implementing strategies for improving battery performance and safety. Through this project, students will explore thermal anomalies, battery protection strategies, and passive cell balancing in lithium-ion battery systems.
Course Benefits
For Professionals:
- Gain specialized expertise in EV battery pack design and BMS modeling,
- Gain practical skills in battery system design, thermal management & MATLAB Simscape modeling.
- Stay updated with industry-relevant testing and safety standards.
- Build competence across electrical, mechanical, and software aspects of battery systems,
For Freshers:
- Gain practical knowledge in EV battery design, BMS, and simulation tools like MATLAB.
- Prepare for roles in battery engineering, testing, and system integration in the EV sector.
- Enhance your resume with hands-on project experience.
- Improve chances for internships and job opportunities in the EV sector.
Technical expertise you will gain
- Battery Health Evaluation: Learn to assess key parameters like SOC, DoD, and SOH to optimize battery performance and lifespan.
- Comprehensive Battery Pack Design: Understand the electrical, mechanical, and material aspects crucial for designing robust and efficient EV battery packs.
- Thermal Management Strategies: Develop skills to design and implement passive and active thermal management systems to maintain battery safety and efficiency.
- Battery Pack Assembly and Testing: Gain practical knowledge of battery pack formation, welding techniques, and standardized testing procedures to ensure quality and reliability.
- Simulation and Modeling Using MATLAB Simscape: Build proficiency in creating accurate battery and BMS models for analysis, fault detection, and performance optimization.
- Advanced BMS Protection Techniques: Explore electrical protection methods, capacity management, and passive cell balancing to safeguard battery operation.
- Battery Safety and Testing
- Battery Design and Development
- Battery Management System (BMS) Engineering
- Thermal Management in Battery Systems
- Energy Storage Systems Engineering
- Battery Pack Integration
- Battery Modeling and Simulation Engineering
- Battery Design Engineer
- Battery Management System (BMS) Engineer
- Thermal Management Engineer
- Battery Testing and Validation Engineer
- Battery Safety Engineer
- Battery Modeling Engineer
- Battery Pack Integration Specialist
- Hardware Design Engineer (BMS)
- Energy Storage System Design.
- Lithium-Ion Battery Chemistry and Selection.
- Battery Pack Development.
- Battery Modeling & Simulation
- Battery Management System (BMS) Design.
- Thermal Management in Batteries.
- Battery Safety Protocols.
- BMS Architecture and Topologies.
- Battery Cell Balancing Techniques.
- Hardware and Software Integration in BMS.
- Reliance New Energy
- Mahindra Electric
- Ola Electric
- Ather Energy
- Hero Electric
- Bajaj Auto
- Exide Industries
- Amara Raja Batteries
- Panasonic India
- L&T Technology Services
Who can take this course?
- Engineering students
- Working professionals and researchers
- EV enthusiasts and career changers
- Start-up teams or entrepreneurs
Personalized Trainer Support Portal:
- 24/7 Access to a personalized trainer support portal.
- One-on-One Mentorship for queries and project guidance.
- Access to diverse resources, including recorded lectures, reading materials, and practical guides.
- Dedicated forums for content discussion, insights, and project collaboration.
- Regular Feedback from trainers for comprehensive understanding and improvement.
Government-Certified. Industry-Endorsed. Learner-Approved.
India's largest ASDC-certified EV training organisation — with multi-layer Government of India recognitions, 300+ industry hiring partners, and a 4.8-star verified learner rating.
ASDC Certified
Automotive Skills Development Council, Government of India — recognised by every major auto OEM.
Verified Credential
AICTE NEAT
National Educational Alliance for Technology — AICTE's premium learning ecosystem.
Verified Credential
Ministry of Education
Recognised by Ministry of Education, Government of India, and NITI Aayog.
Verified CredentialOur 50,000+ Alumni Work At
Top OEMs, Tier-1 suppliers, and EV startups hire DIYguru-certified professionals
Placement powered by emobility.careers — India's only EV-specific job portal
What Our Alumni Say
Real feedback from verified learners who completed the programme and moved into EV careers.
"The hands-on workshops and live projects gave me real EV skills. I got placed at Tata Motors within 2 months of certification. The BMS module is especially strong."
"Switched from a mechanical design role to EV powertrain after the course. The curriculum is industry-aligned and mentors are from top EV companies. Totally worth it."
"Best EV training in India, hands down. The placement support through emobility.careers was what actually made the difference. Interviewed at 6 companies, got 3 offers."
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