Certification Course in EV Battery Pack Design & BMS Protection Modeling
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Welcome to the Course!
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Module 1: Battery Parameter Analysis and Health EstimationTopic 1: State of Charge (SOC) Estimation and Monitoring8m 17sTopic 2: Depth of Discharge (DoD) & Battery Life Optimization6m 43sTopic 3: Battery Charging/Discharging Rates (C-rate) and Their Impact4m 34sTopic 4: Battery Temperature – Safe Operating Conditions4m 47sTopic 5: Battery End-of-Life Estimation and Thresholds4m 12sTopic 6: Calendar Life and Aging of EV Batteries6m 29sTopic 7: SOH: Measurement and Calculation Methods10m 14sQuiz 1: Module 1 Quiz
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Module 2: EV Battery Selection, Chemistry, and Pack Design
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Module 3: Electrical Design & Material Considerations for EV Battery Packs
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Module 4: Mechanical Design of EV Battery PacksTopic 1: Understanding of Stress-Strain Behavior6m 50sTopic 2: Forces Acting on Battery Packs2m 24sTopic 3: Material Index and Flat Plate Calculation4m 9sTopic 4: Flat Plate Calculation14m 45sTopic 5: Vibrations in Battery Packs: Causes and Effects8m 14sTopic 6: Vibrational Analysis Testing of Battery Packs3m 2s
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Module 5: Thermal Principles & Heat Transfer in EV Battery PacksTopic 1: Heat Transfer by Convection3m 45sTopic 2: Heat Transfer by Radiation4m 52sTopic 3: Thermal Resistance in Heat Transfer3m 32sTopic 4: Thermal Design Requirements3m 53sTopic 5: Thermal Conductivity and Empirical Formulas7m 22sTopic 6: Critical Thickness of Insulators4m 33sTopic 7: Extended Surfaces for Thermal Management5m 31s
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Module 6: Thermal Design & Management of EV Battery PacksTopic 1: Heat Generation in Battery Packs1m 7sTopic 2: Selection of Thermal Management1m 41sTopic 3: Passive Battery Thermal Management Systems8m 57sTopic 4: Active Thermal Management System9m 29sTopic 5: Thermal Design Example: Heat Generation in Battery Pack9m 56sTopic 6: Thermal Design Example: PCM Mass Calculation3m 36sTopic 7: Thermal Design Example: Convection Analysis4m 57s
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Module 7: Battery Pack Assembly & Testing
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Module 8: Battery Pack Calculations
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Module 9: Battery Pack Modeling Using MATLAB
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Module 10: Battery & Battery Management System Essentials for EV SystemsTopic 1: Battery Essentials – Classification, Chemistry & Packaging Types9m 44sTopic 2: Battery Essentials – Configuration Types, SoC, Capacity & Limitations9m 46sTopic 3: Energy Consumption in EVs – Drive Cycle Concepts7m 53sTopic 4: Energy Consumption in EVs – Calculations14m 25sTopic 5: Demonstration of How to Make a Drive Cycle from Data18m 43sTopic 6: Battery Management Systems Part 1 – Introduction & Functions9m 57sTopic 7: Battery Management Systems Part 2 – Safe Operating Area4m 53sTopic 8: Battery Management Systems Part 3 – Electrical & Thermal Management20m 55sTopic 9: Battery Management Systems Part 4 – Capacity Management13m 7s
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Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINKTopic 1: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis – Part 117m 21sTopic 2: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis – Part 217m 46sTopic 3: Electrical & Voltage Protection Managment in BMS22m 5sTopic 4: Capacity Management in BMS – Passive Cell Balancing (Part 1)11m 21sTopic 5: Capacity Management in BMS – Passive Cell Balancing (Part 2)13m 19sTopic 6: Capacity Management in BMS – Passive Cell Balancing (Part 3)9m 39s
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DIY Project:
This certification course is designed to equip learners with a comprehensive understanding of electric vehicle (EV) battery pack design, modeling, and protection systems.
Participants will explore key concepts including cell selection, electrical and thermal design & management, mechanical analysis, ev battery pack assembly, and modeling. Further, BMS protection strategies, & fault analysis using MATLAB Simscape are also covered in depth.
Through practical simulations and real-world calculations, the course aims to build strong foundational and application-level skills essential for modern EV battery system development.
By the end, learners will be able to design, evaluate, and optimize battery packs with integrated BMS for enhanced performance, safety, and lifecycle efficiency.
What's included
- 11 Modules
- 60 Lectures
- 9.58 Hours of Video Content
- Certificate of Completion